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The three step process is so simple that no formal training is
required. Any conscientious finisher can review the instructional
video provided by the manufacturer and then successfully install
realistic flatwork that is virtually indistinguishable from real
inlaid brick. Contractors report that a crew of four finishers and
a placement crew can install up to 3,000 square feet per day.
Described below are the three steps used in the process.
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| Stencil Placement | |
| Place the paper stencil on the freshly floated concrete surface and cut to fit with scissors. Slightly embed the stencil into the surface of the concrete with a stencil roller. The depth that the stencil is embedded can be controlled by the number of passes with the float. This will cause that portion of the surface that will become the "bricks" to be raised in relief. | |
| Coloring | |
| When excess surface moisture has evaporated, broadcast dry shake color hardener evenly over the surface. Apply approximately two-thirds of the recommended quantity (50-60 pounds/100 sq. ft.) in the initial shake and float into the surface. Apply the remaining one-third of the color hardener and float again. This floating further embeds the stencil (grout joint) and leaves the brick raised in relief. The desired finish is then applied. | |
| Stencil Removal | |
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When the concrete has set sufficiently to bear weight, remove the stencil. Use a mechanical blower to remove all debris from the surface. Since the areas between the bricks were covered during the coloring process, they remain uncolored resembling a grouted joint. Complete the job with an application of curing compound. |
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